Our Product Highlights at K 2019

Compared to conventional belt sorters, the VARISORT COMPACT sorting systems are characterised by a compact design with low space requirements and corresponding mobility. By means of an inductive metal sensor, all types of metal can be detected and sorted out. The colour and shape sensor allows differentiation of different coloured metals and colour and shape sorting for many other materials in the size range from 5 to 50 mm. With the help of the near-infrared sensor, different types of plastic can be separated from each other.

With PRE-SORT, the VARISORT COMPACT sorting unit, dedusting, material conveying and central control components are combined on one platform. Plastic regrinds are sorted according to colours, shapes, types of metal or types of plastic, depending on the requirements of the production line. This makes PRE-SORT an effective solution for sorting regrind. A unique feature is its mobility. Built on a mobile base, PRE-SORT can be used wherever the platform is needed.

The PRE-SORT was further optimized for Fakuma 2024. System components have been improved to achieve even more precise sorting results. In addition, the design of the platform with sorter, dedusting and conveyor has been redesigned. This gives you easy access to all machine components. A maintenance area has now also been implemented, allowing direct access to each individual component control.


Companies that produce new granulate from recyclate use the FLAKE SCAN material analysis system in incoming goods inspection. In recycling, the device is used by quality laboratories in the outgoing goods inspection. In both areas, manual analyses have been carried out up to now, which take a lot of time and whose results are not reproducible. With FLAKE SCAN, on the other hand, reports on the composition of the plastic types and on off-colour components can be produced within a few minutes in consistently high quality and with reproducible results.

SIMPLIFY YOUR LIFE - With the new features of the FLAKE SCAN

  • Label Printer
  • Barcode Scanner
  • Flake Size Analysis

You can find out more about these innovations directly from our sorting experts at the Fakuma stand.


Even the smallest metal particles in the plastic melt are often the cause of costly malfunctions during injection moulding, extrusion and blow moulding. With the increasing processing of regranulates and regrind, the proportion of these metal impurities is rising. Clogged nozzles, filters and hot runner systems often enough lead to production stoppages, downtimes and delivery delays. The GF metal separator is used in suction or pressure feed lines to protect injection moulds and processing machines.

It detects all magnetic and non-magnetic metal contaminants (steel, stainless steel, aluminium, ...) - even if they are enclosed in the product. Metal contaminants are separated out via the separating unit ("Quick-Flap").



Granule loss in production means a reduction in productivity for manufacturers and processors of plastics, in addition to the subsequent impact on the environment. Material rejected by metal separators contains a high proportion of metal contaminants and must be disposed of, which means additional costs and loss of value. With the new RE-SORT metal separation unit, contaminated plastic granulate can be reliably cleaned of metal foreign bodies and recovered for reuse in production.

When the regenerated material, regrind etc. is fed to the metal separation unit within the central material handling system, RE-SORT functions as a metal pre-cleaning station. As a compact and mobile stand-alone unit, the unit is used throughout the production and material storage areas.



The PROTECTOR metal separator is installed directly above the material intake of an injection moulding machine, extruder or blow moulding machine. It detects all magnetic and non-magnetic metal contaminants (steel, stainless steel, aluminium, ...) - even if they are enclosed in the product. Metal contaminants are separated out via the separating unit ("Quick-Valve")

Now new for PROTECTOR metal separators: The Monitoring Package


The Monitoring Package is an optional sensor unit that records parameters such as moisture, temperature and color fluctuations of the material passing through directly on injection moulding machines and extruders. This enables deviations to be reported to higher-level systems, allowing processes to be adapted and the highest product quality to be ensured.


The metal separator RAPID VARIO-FS is used to inspect bulk materials in free-fall conveying lines. Due to the separate design of the detection and separation units, the position of the bad outlet can be rotated according to the position of the collecting vessel.

It detects all magnetic and non-magnetic metal contaminants (steel, stainless steel, aluminium, ...) - even if they are enclosed in the product. Metal impurities are separated out via the reject flap ("Quick Flap"). The RAPID VARIO-FS metal separator is mainly used in industries with low hygienic requirements.


 

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Simplification

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Innovation

Plastic: part of the problem… part of the solution

Watch our video series about circular economy!



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Do you have questions about the circular economy in the plastics industry? Contact us, we will advise you on suitable solutions.