2210 Industrie Kunststoffe und Chemie Chemie
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Contaminant detection in the chemical industry

The chemical industry includes many different manufacturing processes, from cleaning agents and surfactants to silicates. Sesotec contaminant detection systems ensure that production and further processing proceed free from any impurities or contaminants.

For decades, Sesotec has specialised in systems for industrial contaminant detection. We provide a technologically perfected range of metal detectors, which enable the reliable detection and removal of contaminants in the chemical industry.

The degree of purity that our machines help achieve in the production process prevents customer complaints and damage to machinery.

Sesotec's strengths
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over 40 years of experience and reliability

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Personal support in the after-sales area

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Service-Hotline

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Long-term reliability for spare part supply

More detailed information

 

Why is contaminant detection important in the chemical industry?

The detection of metals in particular has become a key aspect of responsible production. Firstly, protecting processing machines during the production process is important in order to prevent damage to machinery and subsequent costs. Secondly, metal contaminants could also adversely affect or even halt chemical processes.

 

How do Sesotec metal detectors help?

Sesotec metal detectors can detect all types of metals and protect processing machines, such as mills, against damage and breakdowns.

What kinds of contaminants could appear?

Pieces of metal are the most frequent type of contaminant in the chemical industry. These contaminants might already be found in the raw materials that are delivered or wind up in the product during production, for example through machine wear, mill breakage, slough, etc.

 

Where are Sesotec machines and systems used in the chemical industry?

Our machines and systems make it possible to check products in goods receiving and during processing for metallic contaminants and to safely remove such material. Sesotec provides solutions for many types of conveyance, such as vacuum and pressure conveyance or free-fall designs.

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White Paper

Keeping plastic compounds free of metallic contaminants

The Whitepaper explores the challenges that metal contamination poses to compounding and masterbatch production and considers the key features that metal separators must have to provide an adequate solution.

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White Paper

The circular economy: Challenges and opportunities for Recyclers and plastics processors

The plastics industry is under pressure. Between climate change, excessive consumption of finite resources, and vast amounts of plastic waste in the world’s oceans, plastics are coming to be seen in a different light by politicians, businesses, and consumers alike. Read in our e-book about the most important factors of a functioning circular economy, especially which challenges and opportunities exist for recyclers and plastics processors.

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Using recycled materials in plastics processing

In the new Sesotec White Paper "Using recycled materials in plastics processing" you will learn about

  • … why there is increasing pressure on plastics processors to use more recyclate
  • … the differences between post-consumer and post-industrial recyclate
  • … the problems plastics processors may face when using recyclate
  • … how to future-proof your processes to effectively handle increasing volumes of recyclate

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Machinery protection at Starlinger
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For decades Brückner has been relying on Sesotec metal separators
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Metal detector protects Wanner granulators from damage
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Case Studies

Sitraplas: Risk-free recyclate processing

Separately purchased recyclate often contains various different polymers as well as metal contaminants such as aluminum, brass, and stainless steel. Learn in our Case Study how Sitraplas has solved this problem.

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Case Studies

OPC UA for production without machine downtime

SITRAPLAS GmbH is a producer of high-performance engineering plastic compounds. Unplanned downtime is a nightmare for every company, but especially for continuous production facilities. When metal separators are networked with plastic processing machines, the flow of information between machines can be monitored.

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Machine protection during PVC granulation

To avoid any metal in the powder, CIPSA wanted to inspect the PVC compounds before they enter the pelletizer. This was to protect the extruder screw from damage and avoid expensive production stops.

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Case Studies

How a metal separator saved this plastics manufacturer 75% in maintenance costs and increased output by 20%

While processing virgin glass-filled material together with regrind, the same problem was coming up up over and over again. Metal inclusions were clogging the hot runners of the molds, leading to as many as 10 emergency stops and 2 to 3 costly repairs per month. After careful consideration of the production environment and manufacturing specifications, the metal detection system PROTECTOR 40 was installed along with the magnet system SAFEMAG at the feed hopper of the injection molding machine.

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Case Studies

Product purity for chemical products through precise quality control

The quality requirements of the chemical industry are particularly high. Metal detectors play an essential role in the refinement of solids to ensure a consistently high product quality and safety. At the same time, the customers expect quick setup times to achieve high flexibility and efficiency.

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Case Studies

Examining raw materials for adhesive tapes at the highest level

Our client in northern Germany employs around 600 people and produces single and double-sided adhesive tapes on production facilities that are among the most advanced worldwide. Raw materials for adhesive tape production can contain tiny metal particles. Even the smallest foreign object that enters production poses a significant risk.

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Case Studies

Better management of production waste at Plastiques ZD

As Plastiques ZD grew, it became necessary to find an environmentally friendly and cost-effective solution for recycling defective parts and production waste. The company turned to the long-time Sesotec partner, MAT Technologic, for a solution.

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Industry Brochures

Economy meets Ecology

Sorting and Detection systems for every stage of the Circular Economy in the plastics industry.

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Industry Brochures

Product portfolio for the plastics industry

The brochure highlights the entire Sesotec product portfolio, which is specially tailored to the needs of the plastics industry.

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Product Brochures

RAPID VARIO-FS

Metall-Separator für Freifallanwendungen mit drehbarer Separationseinheit

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Product Brochures

RAPID PRO-SENSE

Hochleistungs-Metall-Separator für Freifallanwendungen

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Product Brochures

RAPID DUAL

Metal separator for free-fall applications

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Product Brochures

RAPID 4000

Metal separator for free-fall applications

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Product Brochures

ELS

Plate type metal detector for installation in conveyor belts and material chutes

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Product Brochures

C-SCAN DLS

Splitable metal detector for installation on conveyor belts and material chutes

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Product Brochures

ELCON

Flächen-Metalldetektor zum Einbau in Förderbänder und Materialrutschen

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Product Brochures

UNICON+

Metall-Detektionssystem für Förderbandanwendungen

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Product Brochures

VARICON+

Conveyor based Metal detection systems

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Product Brochures

VARICON COMPACT

Kompaktes Metall-Detektionssystem mit Förderband zur Untersuchung von Stückgütern

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Product Brochures

MAGBOX PLAST

Rohr-Magnet für Freifallanwendungen

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Product Brochures

EXTRACTOR

Rohr-Magnet für Spritzgießmaschinen, Extruder und Blasformmaschinen

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Product Brochures

SAFEMAG

Rohr-Magnet für Spritzgießmaschinen, Extruder und Blasformmaschinen

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Product Brochures

FLAKE SCAN

Analyzing system for the plastics industry

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Product Brochures

RE-SORT

Mobile metal separation unit for material recovery

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